Die Casting Cooling & Process Water Treatment

Die Casting

Die Casting Cooling & Process Water Treatment

Softening and cooling water treatment for die casting machines and mould cooling circuits.

Challenge

Project Requirements

Scale in mould cooling channels reduced heat transfer, extended cycle times and caused unplanned downtime for descaling.

Engineered Solution

  • Automatic twin-tank softeners on the cooling make-up line
  • Side-stream filtration on the cooling circuit
  • Corrosion and scale inhibitor dosing skid with ORP control
  • Online hardness and conductivity monitoring

Results

Outcome On Site

Scale formation in mould channels eliminated
Casting cycle time stabilised
Descaling shutdowns largely avoided

Site Photos

Installation Gallery

Die Casting Cooling & Process Water Treatment site photo 1
Die Casting · Photo 1
Die Casting Cooling & Process Water Treatment site photo 2
Die Casting · Photo 2